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Tutorial & Notice

Installing a bike electrification kit can seem daunting at first, but don't panic! Here are a few steps to help you install your bike electrification kit safely and efficiently

Preparation

Before you start, make sure you have all the tools you need for installation. And check your bike's compatibility

Remove existing parts

To install the kit, the existing cranks and crankset must be removed. (Tutorial here and here)

Assemble kit parts

Install the parts supplied with the kit, such as the motor, battery and display. Tutorial further down this page with a video version, then a step-by-step guide in pictures.

9-step video tutorial:

Assembly tutorial summary

  • The tools you need
  • Parts list

Motor installation

  • Step 1: Position the motor
  • Step 2: Attach the mounting plate
  • Step 3: Attach the clamp
  • Step 4: Tighten plate and clamp
  • Step 5: Installing the display
  • Step 6: Attach the cable to the frame
  • Step 7: Install the speed sensor
  • Step 8: Install battery and connect cables
  • Step 9: Fit cranks, pedals and chain

Battery application

Wiring diagram

Motor dimensions (in mm)

Battery dimensions (in mm)

Step-by-step picture tutorial :

The tools you need

To install like a pro, make sure you have the following tools and consumables at your disposal:

  1. Allen key sets (2.5 mm / 3 mm / 4 mm / 5 mm / 6 mm),
  2. Phillips and flathead screwdrivers,
  3. Torque wrench (optional),
  4. Crank puller (available from any bike/sports store),
  5. Bottom bracket disassembly wrench for your model (available from any bike/sports store),
  6. Cutting pliers,
  7. Loctite Blue “removable” threadlocker (available from DIY stores),
  8. A few extra clamps
Clés et douilles métalliques sur fond blanc.
liste outils demontage boitier interne 225x300
Ensemble d'outils de réparation mécanique divers.
liste outils demontage boitier externe 225x300
Ensemble d'outils de vélo avec clés et pince
liste outils complementaire montage moteur et display 300x225
Kit moteur électrique vélo avec accessoires.
ouvertur carton moteur kit avec display pro 300x225

Parts list

1. TSDZ2b 250W 36V motor
2. 860C or DZ41 display
3. Speed sensor
4. Mounting plate
5. Nut M33.5mm
6. Mounting plate
7. Clamp
8. M8X45 screw

9. 2 M5X16 screws
10. 2 aluminum washers 5X5
11. Wrench for tightening M33.5 nut
12. 2 Cranks 170MM
13. Installation manual
14. 42V 2A charger
15. Screen manual
16. Syklo battery with mounting rail and 2 M5x25 screws and battery mounting brackets if required

Kit moteur électrique pour vélo avec accessoires.
ouvertur carton moteur kit avec display pro 300x225 (1)
Chauffage portable noir avec affichage LED.
avantage 300x300
Dimensions de la batterie de vélo électrique.
dimension batterie 540wh syklo 1 263x300
charger batterie 360wh 42v 2a

Motor installation

Step 1: Position the motor

Position the motor in the bottom bracket. Make sure the motor does not touch the frame (this could interfere with the torque sensor and affect motor durability). If necessary, add spacers ( 5 mm washers supplied).
The motor shaft must protrude by at least 10 mm to allow the M33.5 mm nut to be screwed on.

Installation moteur vélo 10 mm minimum
group 1 2 1.webp

If necessary, add spacers ( 5 mm washers supplied).
The motor shaft must protrude by at least 10 mm to allow the M33.5 mm nut to be screwed on.

Comparaison montage incorrect et correct d'une pièce vélo.
group 1 3 1.png

Step 2: Attach the mounting plate

Insert screws with spacers into the rear of the mounting plate.

group 1 4 1.png

Fix the mounting plate to the motor without forcing it, and add a few drops of threadlocker.

Fixation moteur vélo avec frein filet recommandé.
group 1 5 1.webp

Step 3: Attach the clamp

If your frame doesn’t allow the clamp to be inserted correctly, use threadlocker on the M33.5 grey nut and tighten to the correct torque (see below).

Installation de pièce mécanique sur vélo électrique.
group 1 6.webp

Step 4: Tighten plate and clamp

In 4 steps, tighten the screws that lock the motor in position:

Instructions pour fixer moteur sur vélo en quatre étapes.
group 1 8.webp

1. Tighten the M33.5 grey nut (40N.m), adding “removable” threadlocker is highly recommended. You can complete the tightening by tapping the wrench with a plastic mallet to add a 1/4 turn.

Serrage d'écrou sur vélo avec clé à molette.
group 1 9.webp

2. Screw in the M5x20 mounting plate screws (10N.m)

Installation vis M5x20 sur vélo
group 1 10.webp

3. Firmly screw the clamp to the frame using the counterplate and M8x50 screw.

Installation de vis sur cadre de vélo.
group 1 11.png

4. Screw the clamp firmly to the motor using the M8x40 screw.

group 1 12.png

Step 5: Installing the display

Install the display on the handlebar, then tighten the screw without forcing (tightening torque: 0.8N.m).

Position the screen as close as possible to the left handle.

Compteur de vélo fixé sur un guidon noir.
tuto display

Step 6: Attach the cable to the frame

Adjust the cable length to maintain handlebar rotation range (tip: turn the handlebars all the way to the side opposite the cable, then adjust easily).
Then use cable ties to secure the cable to the frame (take care not to interfere with brake and gear cables and sheaths).

Fixation d'un câble sur un vélo avec collier.
group 1 14.webp

Step 7: Install the speed sensor

Secure the speed sensor with two clamps.

Positionnement correct et incorrect de l'aimant.
group 1 15.webp

Attach the speed sensor magnet to a spoke, using a flathead screwdriver or pliers to tighten firmly.
Check that you have correctly positioned the magnet on the spoke (the screwdriver recess must be opposite the sensor) and that you have precisely adjusted the position of the magnet in relation to the sensor, ensuring alignment with the arrow drawn on the sensor. The ideal spacing is between 10 and 15mm.

Réglage d'une molette à 10-15mm
group 1 16.png

Step 8: Install battery and connect cables

1) Mounting: Align the bracket with the frame inserts and secure with the screws supplied (2 out of 3 are sufficient).

2) Insertion: Slide in the battery and check that it can be easily inserted and removed. Allow sufficient space for manoeuvring.

3) Securing: Lock the battery with the supplied key to prevent theft or accidental detachment.

Good to know: Several configurations are possible depending on your bike, thanks to our mounting solutions.

Différentes configurations de montage de panneau lumineux sur vélo.
installation batterie 2

Connect the battery cable.

Connect the display (large cable with black ferrule) and the speed sensor (cable with yellow ferrule) with their respective cables on the motor side, following the coding (align the arrows on each cable to be connected).

Connexion câble électrique jaune main gantée
branchement batterie 1000x994

Important information:

Make sure that the cables are well embedded and therefore watertight. Also make sure that the cables are not hanging down or likely to snag, and take the time to add as many cable ties as necessary to keep the cables held tightly against the frame.

Schéma de connecteur avec mesures.
group 1 18.png

Step 9: Fit cranks, pedals and chain

Tighten the M8x14 screws on the cranks (supplied in the kit) very firmly (40 N.m), then fit the pedals (not supplied).
Fit and adjust the chain if necessary; the chainring supplied with the motor is a 42-tooth chainring (fastening adaptable to the dimensions of the standard 110 BCD, if you wish to change chainring).

Branchement de batterie sur vélo électrique avec gants.
group 1 20.webp

Important information:

Make sure you install the cranks on the correct side by checking the letter engraved near the thread. “R” (Right) = Right crank “L” (Left) = Left crank Reversal may result in incorrect assembly. Take the time to check before installation!

Manivelles de vélo gauche et droite marquées
manivelles l r

Battery application

Écran de statut de batterie, 21% chargée.
group 1 21.png

Wiring diagram

Schéma câblage vélo électrique affichage et capteur
plan cablage kit syklo 1.png

Motor dimensions (in mm)

Schéma technique d'un moteur.
dimensions du moteur 1.png

Battery dimensions (in mm)

Dimensions de porte-bidon et batterie de vélo électrique.
dimension batterie kit syklo u005 et g56 1.png

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Any questions before you saddle up?

Assembly tutorial summary

  • The tools you need
  • Parts list

Motor installation

  • Step 1: Position the motor
  • Step 2: Attach the mounting plate
  • Step 3: Attach the clamp
  • Step 4: Tighten plate and clamp
  • Step 5: Installing the display
  • Step 6: Attach the cable to the frame
  • Step 7: Install the speed sensor
  • Step 8: Install battery and connect cables
  • Step 9: Fit cranks, pedals and chain

Battery application

Wiring diagram

Motor dimensions (in mm)

Battery dimensions (in mm)

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